Control Upgrades

• Programmable safety integrated motion control system with reserve I/O
• Off the shelf components

• Mandrel extractor
• Mandrel lubricator
• Pressure die assist
• Laser scanner / safety mats / light curtain
• Independent clamp and pressure die control
• Dual speed bend arm
• Early mandrel extract
• Programmable spring-back
• Oscillating mandrel
• Master bar / pressure die hitch
• Direct acting pressure die
• Dual palm remote stand
• Press and hold feature
• Many additional features and machine configurations supported

• Industrial PC
• Windows 10 Professional 64-bit based operating system
• Off the shelf components
• Keyboard support
• Advanced self diagnostics
• Detailed error messages with troubleshooting Procedures
• Enhanced error reporting and logging
• User configured levels of operation
• Displays and rotates parts in 3D
• Edit/display part programs in XYZ, YBC, and absolute modes
• Edit/display parts programs in millimeter, inches, or feet and inches
• Bend in open collet or closed collet mode.
• Store part programs locally or remotely through a network connection
• Automatic, daily part program backups
• Upgraded servo drives and motors as option
• Programming from CAD source (optional)
• Production monitoring (optional)

• Mandrel extractor
• Mandrel lubricator
• Pressure die assist
• Laser scanner / safety mats / light curtain
• Independent clamp and pressure die control
• Dual speed bend arm
• Booster programming
• Early mandrel extract
• Oscillating mandrel
• Multi die stack configuration
• Variable bend arm speed
• Variable speed PDA or booster
• Variable pressure PDA or booster
• Masterbar reset
• Direct acting pressure die
• Dual palm remote stand
• Many additional features and machine configurations supported

Workstation software package for offline programming:

A PC-based program that allows you to create bend programs remotely for use on your Pines bender. All data entry can be accomplished in the front office, freeing up machine time for production. Parts can then be stored to a shared drive for immediate access by the bending machine.

Workstation software features:

• Part program entry from XYZ or YBC data
• Part program data conversion to or from XYZ or YBC
• Part program data conversion to or from absolute or incremental
• Part program storage on hard disk or USB memory stick
• Part program reversal and mirror image conversions
• Graphic display of the part with ability to rotate in any direction
• Pines software package complete (no hardware supplied)

Optional production monitoring software:

The production monitoring add-on allows you to track operation of the bender in real time. The software generates multiple files in CRV format to monitor the machine's work history from a production control standpoint. The CRV files can be easily imported into Excel or your own database for data analysis.

Production monitoring software features:

• Review history of both the parts being produced and the bender history
• Record the production history of a single part being produced on one or more benders (multiple benders must share a common part storage area)
• Record the production history of all parts produced on a single bender
• Information available for review from average production time per job or shift to detailed time for every completed part
• Information is saved in a format that can be imported to most databases and spreadsheets
• Real-time bender monitoring from a remote PC (requires customer supplied network able to access the bender’s hard drive)

Feature Highlights:

• SIMATIC IPC 477E. 22″ multitouch neutral
• Windows 10 Emb loaded with Sinumerik Operate and WinCC RT software
• Safety integrated motion control system with reserve I/O
• Single block operation for bend recipe troubleshooting
• Machine operation animation
• Keyboard with touch mouse
• Advanced self diagnostics
• Detailed error messages with troubleshooting Procedures
• Built in Siemens CNC Help manuals with descriptions
• Enhanced error reporting and logging
• Configurable levels of operation
• Displays and rotates parts in 3D
• Edit/display part programs in XYZ, YBC, or absolute modes
• Edit/display parts programs in millimeter, inches or feet and inches
• Bend in open collet or closed collet mode
• Bend recipes can be locally or in a remote PC location through LAN
• Automatic part program backups
• Programming from CAD source (optional)
• Production monitoring

Supported Machine Features:

• Mandrel extractor
• Mandrel lubricator
• Pressure die assist
• Laser scanner / safety mats / light curtain
• Independent clamp and pressure die control
• Early mandrel extract
• Oscillating mandrel
• Multi die stack configuration
• Variable bend arm speed
• Variable speed PDA or booster
• Variable force PDA or booster
• Masterbar reset
• Dual palm remote stand
• Many additional features and machine configurations supported