Machines

Hybrid CNC Tube & Pipe Benders

Hybrid benders are the backbone of the CNC tube bender industry. Rugged and reliable, they are built for the long haul, delivering quality parts year after year. These machines feature a classical hydraulic bending system and electric servo control for the Y and B axis. Hybrid machines can be individually configured to meet your specific bending requirements. Equipped with the Pines TS2000 Series CNC bender control, they are simple to learn and simple to operate. While less feature driven then their fully electric counterparts, they offer an economical introduction into the world of CNC tube bending.

CNC 010

Configuration

The Pines CNC 010 is built to stock with the following standard equipment:

  • Clockwise & counterclockwise rotation capability
  • Hitch feed function
  • Unlimited part length
  • Integrated tool storage
  • Fully automatic, semi-automatic, and manual modes
  • Color touch screen
  • Spring back compensation
  • Program up to 32 bends per part
  • Each axis has 10 independent speed settings
  • Roller die holder
  • Clamp die holder
  • Servo Controlled Swing Arm
  • Ethernet port for PC communications

Many options are available to customize the machine. Including but not limited to:

  • Capability to bend .25” OD aluminum and copper coaxial cable with Heavy Duty head
  • Manual cut off saw
  • Drop away swing arm roller option
  • Power converter for alternate voltages

Features

  • Hitch Feed
  • Open Collet Bending
  • Automatic, Semi-automatic and Manual Mode
  • Includes TS Workstation PC compatible software package
    • Part program entry from XYZ, or YBC data
    • Part program data conversion to or from XYZ or YBC
    • Part program data conversion to or from absolute or incremental
    • Part program storage on hard disk or USB memory stick
    • Part program reversal and mirror image conversions
    • Graphic display of the part with ability to rotate in any direction.

Capacities

  • .141 OD Semi rigid coaxial cable
  • .250 OD Semi rigid coaxial cable with optional interchangeable heavy-duty head

Specifications

  • Maximum standard radius – 1.125”
  • Minimum radius to diameter ratio – 1.5D (1D possible but bend quality may suffer)
  • Maximum bend angle – 195º
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .005”
  • B-Axis travel: 360º
  • Y-Axis travel: 24”
  • Tabletop Installation
  • Electrical – 120 volts, 1 Phase, 60 Hz, 10 Amps
  • Pneumatic: 70-90 PSI
  • Weight – Approximately 150 lbs
  • Dimensions – ~ 50” L x 28” W x 18”

Safety Features

  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards

CNC 015

Configuration

The Pines CNC 015 is built to stock with the following standard equipment:

  • Counter clockwise rotation
  • 1xD bend capability
  • Hitch feed function
  • Integrated tool storage
  • Fully automatic, semi-automatic, and manual modes
  • Color touch screen
  • Spring back compensation
  • Program up to 32 bends per part
  • Each axis has 10 independent speed settings
  • Pressure die holder
  • Clamp die holder
  • Mandrel extractor
  • Laser safety scanner
  • Servo Controlled Swing Arm
  • Ethernet port for PC communications

Options are available to customize the machine. Including but not limited:

  • Clockwise rotation
  • UL Version
  • Safety mat
  • Power converter for alternate voltages
  • CMM Interface Capability

Machine Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Open Collet Bending
  • Automatic, Semi-automatic and Manual Mode
  • Includes TS Workstation PC compatible software package
    • Part program entry from XYZ, or YBC data
    • Part program data conversion to or from XYZ or YBC
    • Part program data conversion to or from absolute or incremental
    • Part program storage on hard disk or USB memory stick
    • Part program reversal and mirror image conversions
    • Graphic display of the part with ability to rotate in any direction

Capacities 

  • Round tubing, mild steel Y.P. to 40,000 psi – 1/2” x .049” Wall
  • Round tubing, non-ferrous Y.P. to 25,000 psi – 5/8” x .042” Wall
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 3/8” x .065” Wall
  • Solid Wire, mild steel – 5/16”

Specifications

  • Maximum standard radius – 3.0”
  • Minimum radius to diameter ratio – 1
  • Maximum bend angle – 195º
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .005”
  • Standard tube length over mandrel – 72”
  • B-Axis travel: 360º
  • Y-Axis travel: 36”
  • Dimensions – ~ 86” L x 21”W x 28” H
  • Working height ~ Tabletop
  • Voltage – 120 Volt, 1 Phase, 60 Hz.
  • Pneumatics – 70 – 90 PSI
  • Weight – Approximately 400 lbs

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points

CNC 040

Configuration

The Pines CNC 040 is built to stock with the following standard equipment:

  • Counter clockwise rotation
  • 1xD bend capability
  • Inline pressure die assist (PDA) and master bar
  • Clamp die holder
  • Mandrel extractor
  • Automatic mandrel lubricator
  • Standard wiper die holder
  • Overhead tie
  • Laser safety scanner
  • Automatic slide lubricator
  • Water cooled heat exchanger
  • Servo Controlled Swing Arm (Proportional Valve)
  • TS CNC touch screen control system
  • Dual palm remote operator control
  • Independent clamp and pressure die close

Many options are available to customize the machine. Including but not limited to:

  • Electric control options (Swing Arm, Stationary Arm, mandrel exactor, PDA)
  • Quick change tools – Electric servo motor programmable clamping
  • Base extensions for increased tube over mandrel length
  • Multi-Stack
  • Carriage push
  • Split die actuator
  • Swing away wiper die holder
  • Square tube package
  • Clockwise rotation
  • Fan Cooled Heat Exchanger
  • Long arms

Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Simultaneous motion of Y & B axes
  • Drop away clamp or dual spindle
  • Open Collet Bending
  • Automatic & Semi-automatic Mode
  • Early mandrel extract
  • Part program entry from XYZ, or YBC data
  • Part program data conversion to or from XYZ or YBC
  • Part program data conversion to or from absolute or incremental
  • Part program storage on hard disk or USB memory stick
  • Part program reversal and mirror image conversions
  • Graphic display of the part with ability to rotate in any direction

Capacities

  • Round tubing, mild steel Y.P. to 40,000 psi – 1 1/2” x .109”
  • Round Tubing, non-ferrous Y.P. to 25,000 psi – 1 5/8” x .135”
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 1 3/8” x .065
  • Steel pipe, schedule 80 – 1
  • Square tubing, mild steel – 1 1/8“x .120

Specifications

  • Maximum standard radius – 8”
  • Minimum radius to diameter ratio – 1
  • Maximum bend angle – 190º
  •  Centerline Height – 1.625”
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .005”
  • Standard tube length over mandrel – 10’
  • Bend arm forward speed –21 RPM
  • Bend arm reverse speed – 39 RPM
  • B-Axis travel: 360º – Speed: 60 RPM
  • Y-Axis travel: 6’ – Speed: 2400 IPM
  • Motor horsepower – 15HP
  • Dimensions – ~ 15’ L x 4’ W x 4’ H
  • Working height ~ 37.5”
  • Voltage – 480 3 Phase 60 Hz. 40 amp circuit required (220/3/60 @ 80 amps also available)
  • Weight – Approximately 4,500 lbs.
  • Oil reservoir – Completely sealed reservoir with 40-gallon capacity

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points
  • Two-hand control, manual and automatic
  • Programmable safety zone covering bend arm path

CNC 075

Configuration

The Pines CNC 075 is built to stock with the following standard equipment:

  • Counter clockwise rotation
  • 1xD bend capability
  • Inline pressure die assist (PDA) and master bar
  • Clamp die holder
  • Mandrel extractor
  • Automatic mandrel lubricator
  • Standard wiper die holder
  • Overhead tie
  • Laser safety scanner
  • Automatic slide lubricator
  • Servo Controlled Swing Arm (Proportional Valve)
  • TS CNC touch screen control system
  • Dual palm remote operator control
  • Independent clamp and pressure die close

Many options are available to customize the machine. Including but not limited to:

  • Quick change tools – Electric servo motor programmable clamping
  • Base extensions for increased tube over mandrel length
  • Multi-Stack
  • Carriage push
  • Split die actuator
  • Swing away wiper die holder
  • Square tube package
  • Clockwise rotation
  • Fan Cooled Heat Exchanger
  • Long arms

Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Simultaneous motion of Y & B axes
  • Drop away clamp or dual spindle
  • Open Collet Bending
  • Automatic & Semi-automatic Mode
  • Early mandrel extract
  • Part program entry from XYZ, or YBC data
  • Part program data conversion to or from XYZ or YBC
  • Part program data conversion to or from absolute or incremental
  • Part program storage on hard disk or USB memory stick
  • Part program reversal and mirror image conversions
  • Graphic display of the part with ability to rotate in any direction

Capacities

  • Round tubing, mild steel Y.P. to 40,000 psi – 3” x .109
  • Round Tubing, non-ferrous Y.P. to 25,000 psi – 3” x .187
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 3” x .065
  • Steel pipe, 2 IPS schedule 80
  • Square tubing, mild steel – 2” x .125

 Specifications

  • Maximum standard radius – 12”
  • Minimum radius to diameter ratio – 1
  • Maximum bend angle – 190º
  • Centerline Height – 2.0”
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .005”
  • Standard tube length over mandrel – 12’
  • Average bend arm speed – 14 RPM
  • B-Axis travel: 360º – Speed: 45 RPM
  • Y-Axis travel: 6’ – Speed: 2400 IPM
  • Motor horsepower – 20HP
  • Dimensions – ~ 16’ L x 5’ W x 5’ H
  • Working height ~ 40”
  • Voltage – 480 3 Phase 60 Hz. 45 amp circuit required (220/3/60 @ 75 amps also available)
  • Weight – Approximately 8500 lbs.
  • Oil reservoir – Completely sealed reservoir with 55-gallon capacity

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points
  • Two-hand control, manual and automatic
  • Programmable safety zone covering bend arm path

CNC 100

Configuration

The Pines CNC 100 is built with the following standard equipment:

  • Counter clockwise rotation
  • 1xD bend capability
  • Inline pressure die assist (PDA) and master bar
  • Clamp die holder
  • Mandrel extractor
  • Automatic mandrel lubricator
  • Standard wiper die holder
  • Overhead tie
  • Laser safety scanner
  • Automatic slide lubricator
  • Fan cooled heat exchanger
  • Servo Controlled Swing Arm (Proportional Valve)
  • TS CNC touch screen control system
  • Dual palm remote operator control
  • Independent clamp and pressure die close

Many options are available to customize the machine. Including but not limited to:

  • Electric control options (Swing Arm, Stationary Arm, mandrel exactor, PDA)
  • Quick change tools – Electric servo motor programmable clamping
  • Base extensions for increased tube over mandrel length
  • Multi-Stack
  • Split die actuator
  • Swing away wiper die holder
  • Square tube package
  • Clockwise rotation
  • Long arms

Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Simultaneous motion of Y & B axes
  • Drop away clamp or dual spindle
  • Open Collet Bending
  • Automatic & Semi-automatic Mode
  • Early mandrel extract
  • Part program entry from XYZ, or YBC data
  • Part program data conversion to or from XYZ or YBC
  • Part program data conversion to or from absolute or incremental
  • Part program storage on hard disk or USB memory stick
  • Part program reversal and mirror image conversions
  • Graphic display of the part with ability to rotate in any direction

Capacities

  • Round tubing, mild steel Y.P. to 40,000 psi – 4” x .109
  • Round Tubing, non-ferrous Y.P. to 25,000 psi – 4” x .188
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 4” x .065
  • Steel pipe, 2.5 IPS schedule 80
  • Square tubing, mild steel – 2” x .125

 Specifications

  • Maximum standard radius – 12”
  • Minimum radius to diameter ratio – 1
  • Centerline Height – 2.5”
  • Maximum bend angle – 195º
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .005”
  • Standard tube length over mandrel – 136”
  • Bend arm speed – 21 RPM
  • B-Axis travel: 360º – Speed: 30 RPM
  • Y-Axis travel: 6’ – Speed: 2400 IPM
  • Motor horsepower – 40HP
  • Dimensions – ~ 18.8’ L x 6’ W x 5’ H
  • Working height ~ 42”
  • Voltage – 480 3 Phase 60 Hz. 45 amp circuit required (220/3/60 @ 75 amps also available)
  • Weight – Approximately 4500 lbs
  • Oil reservoir – Completely sealed reservoir with 100-gallon capacity

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points
  • Two-hand control, manual and automatic
  • Programmable safety zone covering bend arm path

CNC 150

Configuration

The Pines CNC 150 is built with the following standard equipment:

  • Counter clockwise rotation
  • 1xD bend capability
  • Inline pressure die assist (PDA) and master bar
  • Clamp die holder
  • Mandrel extractor
  • Automatic mandrel lubricator
  • Standard wiper die holder
  • Laser safety scanner
  • Automatic slide lubricator
  • Water cooled heat exchanger
  • Servo Controlled Swing Arm (Proportional Valve)
  • TS CNC touch screen control system
  • Dual palm remote operator control
  • Independent clamp and pressure die close

Many options are available to customize the machine. Including but not limited to:

  • Electric control options (Swing Arm, Stationary Arm, mandrel exactor, PDA)
  • Quick change tools – Electric servo motor programmable clamping
  • Base extensions for increased tube over mandrel length
  • Multi-Stack
  • Split die actuator
  • Swing away wiper die holder
  • Overhead Tie
  • Square tube package
  • Clockwise rotation
  • Long arms

Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Simultaneous motion of Y & B axes
  • Drop away clamp or dual spindle
  • Open Collet Bending
  • Automatic & Semi-automatic Mode
  • Early mandrel extract
  • Part program entry from XYZ, or YBC data
  • Part program data conversion to or from XYZ or YBC
  • Part program data conversion to or from absolute or incremental
  • Part program storage on hard disk or USB memory stick
  • Part program reversal and mirror image conversions
  • Graphic display of the part with ability to rotate in any direction

Capacities

  • Round tubing, mild steel Y.P. to 40,000 psi – 6” x .165
  • Round Tubing, non-ferrous Y.P. to 25,000 psi – 6” x .250
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 6” x .065
  • Steel pipe, 4 IPS schedule 80
  • Square tubing, mild steel – 4” x .250

 Specifications

  • Maximum standard radius – 18”
  • Minimum radius to diameter ratio – 1
  • Centerline Height – 3.75”
  • Maximum bend angle – 195º
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .010”
  • Standard tube length over mandrel – 14’
  • Bend arm speed – 3.4 RPM Average
  • B-Axis travel: 360º – Speed: 15 RPM
  • Y-Axis travel: 9’ – Speed: 1200 IPM
  • Motor horsepower – 30HP
  • Dimensions – ~ 30’ L x 10’ W x 5’ H
  • Working height ~ 51”
  • Voltage – 480 3 Phase 60 Hz. 45 amp circuit required (220/3/60 @ 75 amps also available)
  • Weight – Approximately 14,500 lbs
  • Oil reservoir – Completely sealed reservoir with 150-gallon capacity

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points
  • Two-hand control, manual and automatic
  • Programmable safety zone covering bend arm path

CNC 200

Configuration

The Pines CNC 200 is built with the following standard equipment:

  • Clockwise rotation
  • 1xD bend capability
  • Swing arm with dual spindle construction
  • Pressure die holder
  • Clamp die holder
  • Mandrel extractor
  • Automatic mandrel lubricator
  • Standard wiper die holder
  • Fan Cooled Heat Exchanger
  • Laser safety scanner
  • TS CNC touch screen control system
  • Dual palm remote operator control

Many options are available to customize the machine. Including but not limited to:

  • Base extensions for increased tube over mandrel length
  • Overhead Tie
  • Water cooled heat exchanger
  • Square tube package
  • Clockwise rotation

Features

  • Hitch Feed
  • PDI zone recapture
  • Springback compensation
  • Simultaneous motion of Y & B axes
  • Dual spindle
  • Open Collet Bending
  • Automatic & Semi-automatic Mode
  • Early mandrel extract
  • Part program entry from XYZ, or YBC data
  • Part program data conversion to or from XYZ or YBC
  • Part program data conversion to or from absolute or incremental
  • Part program storage on hard disk or USB memory stick
  • Part program reversal and mirror image conversions
  • Graphic display of the part with ability to rotate in any direction

Capacities

  • Round tubing, mild steel Y.P. to 40,000 psi – 8” OD x .250 Wall
  • Round Tubing, non-ferrous Y.P. to 25,000 psi – 8” OD x .375 Wall
  • Round tubing, Stainless steel Y.P. to 60,000 psi – 8” OD x .172 Wall
  • Steel pipe, schedule 160 – 6” NPS
  • Square tubing, mild steel – 4.5” Square x 1.0” Wall
  • Through collet carriage – 6.625” OD and 4.5” SQ
  • End chuck carriage – 8” OD and 5.5” SQ

 Specifications

  • Maximum standard radius – 30”
  • Minimum radius to diameter ratio – 1
  • Centerline Height – 6.0”
  • Maximum bend angle – 195º
  • Bend arm repeatability – +/- .1º
  • Carriage repeatability – +/- .020”
  • Standard tube length over mandrel – 240”
  • Bend arm speed – 0.7 RPM Average
  • B-Axis travel: 360º
  • Y-Axis travel: 15’
  • Motor horsepower – 20HP
  • Dimensions – ~ 32’ L x 10.5’ W x 7.25’ H
  • Working height ~ 50”
  • Voltage – 480V 3 Phase 60 Hz. 45 amp circuit required (Other voltages available)
  • Weight – Approximately 44,500 lbs

Safety Features

  • Safety plates protecting both bend and return sides of swing arm
  • All electrical components in power panel are “finger-safe” and are in accordance with NFPA standards
  • Machine is labeled with pinch and hazard points
  • Two-hand control, manual and automatic
  • Programmable safety zone covering bend arm path